REAL 3DX

How is 3D scanning technology applied in the aerospace industry?

15/08/2025
The aerospace industry demands absolute precision and safety, from design and development to testing and manufacturing. Given these stringent requirements, the application of advanced technology to improve processes is crucial. 3D scanning technology is a cutting-edge solution, providing a detailed and comprehensive view of aircraft or components, enabling manufacturers to detect and address defects early on.

Furthermore, 3D scanning technology is also used in reverse engineering to recreate old parts or create new components quickly and accurately. 3D printing technology, widely applied in this industry, especially for producing complex molds and castings, can also be used to manufacture entire aircraft fuselages or other large components. This technology allows for the flexible creation of customized parts and components for each aircraft model.

With its advanced 3D measurement solutions, SCANOLGY provides comprehensive technologies to create 3D models ready for 3D printing. This enables original equipment manufacturers (OEMs) and aerospace suppliers to efficiently produce complex and customized parts.

3D scanning a great problem solver for aerospace manufacturing | IT3D

The Outstanding Advantages of SCANOLOGY Handheld 3D Scanners
SCANOLOGY's handheld and mobile 3D scanners are reliable tools for quickly and easily collecting 3D data. They are the optimal choice for measuring complex curved surfaces, turbine blades, and even blind spots that are difficult to access with traditional methods. Thanks to their non-contact measurement capabilities, our 3D scanners ensure non-destructive testing (NDT). In just minutes, these handheld 3D scanners can collect full-field data, creating color maps showing deviations without damaging aircraft components.

We cater to diverse needs in the aerospace industry:

Product Development: SCANOLOGY supports aerospace manufacturing with its proprietary ScanViewer software and measurement-standard 3D scanners. By collecting point cloud data ready for computational fluid dynamics (CFD) analysis, our 3D scanners are powerful tools that accelerate research and development (R&D). They also help measure and verify structural deformation to optimize design.

Virtual Assembly: Our advanced 3D laser scanning technology allows users to capture point clouds and create 3D models for virtual assembly. This enables manufacturers to promptly detect potential problems and adjust models accordingly, simplifying the entire workflow.

Maintenance, Repair, and Recycling (MRO): Our high-precision 3D measurement technology is used to collect data on operating aircraft to identify potential faults, deformations, and defects. This significantly improves maintenance and repair efficiency, ensuring aircraft operation and passenger safety.

Practical Applications in Non-Destructive Testing (NDT)
Non-destructive testing (NDT) is an extremely important process in the aerospace industry to ensure the safety and quality of every component. SCANOLOGY provides comprehensive NDT solutions for a wide range of aircraft components, including:

  • Engine component inspection: Failure of an engine component can lead to catastrophic consequences. SCANOLOGY's 3D scanners enable thorough inspection of engine components throughout their lifecycle. With advanced algorithms in our ScanViewer software, we ensure accurate calculation of all standard geometries for each propeller.
  • Fleet measurement: The shape of the aircraft fuselage determines aerodynamics, directly impacting fuel efficiency and flight stability. Our 3D scanners provide a reliable digital solution for quickly and accurately collecting fuselage data, helping to check the fit of internal components to the structure.
  • Measuring aircraft fuselage bolts: Bolts play a crucial role in holding aircraft components in place. SCANOLOGY's handheld 3D laser scanner is ideal for checking the subflatness of all bolts on aircraft surfaces, enabling OEMs and suppliers to quickly inspect the depth and flatness of a wide range of bolts.
  • Inspecting aircraft wings: Wings are designed to generate lift. Any deformation of the wing during flight can significantly impact aerodynamic performance. SCANOLOGY's 3D scanner can collect precise parameters such as width, length, and depth of defects for accurate inspection, something that visual methods cannot achieve.

 

 

 



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